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    DEFRA - Digital Waste Tracking
    DEFRA - Digital Waste Tracking
    DEFRA - Digital Waste Tracking

    Efficient Vehicle Weighing Ensures Smooth Waste Fuel Plant Operation

    Weightron Admin|29 June, 2023

    An automated weighbridge management system, designed and installed by Weightron Bilanciai, is playing a key role at the new 11000 m2 waste processing facility in Hull, owned and operated by waste fuel specialist Geminor.

     

    The £10 million facility is capable of producing 150,000 tonnes of Refuse Derived Fuel (RDF) per annum. Part of this will come from the annual treatment of around 70,000 tonnes of municipal waste from Geminor’s contract with Hull City council, which runs until at least 2030. The remaining tonnage will be sourced from third party commercial waste sources.

    Instead of going to land fill, Hull’s domestic waste collections will be transported directly to the facility for processing into pelleted RDF, a large proportion of which will then be supplied to local energy from waste facilities.

    Weighing materials entering and leaving site is a critical part of the plant management. Throughout the project Weightron worked directly with main engineering contractor Keltbray and Geminor’s software engineers, ensuring a fully seamless integrated system.

    The weighbridge installation consists of two SB 18 metre, 50 tonne capacity, pit-mounted weighbridges, fitted with CPD stainless steel digital load cells. The vehicle weighing process in and out of the site is controlled by Weightron’s powerful Winweigh software. This controls the integrated ANPR cameras, traffic lights, traffic barriers and dual height DD2060 driver-operated terminals. These touch screen terminals, fitted with RFID card readers, guide drivers through the weighing process, without the need for them to leave their cabs.

    The dual height arrangement accommodates different height vehicle cabs. Winweigh integrates directly with Geminor’s Gemisoft transport and document handling system.

    Here is a link to a time lapse video showing the process we went through in this installation;

     

     

    As Weightron’s Sales Director Nick Burley concludes: “We have extensive experience in the design and installation of such systems. The overall design of the weighbridge management system ensures efficient vehicle movement in and out of the site. Using ANPR and RFID technologies significantly speeds up the weighing process, whilst providing vital data for Geminor. Working directly with key parties in such projects optimises reliability and operational efficiencies.”

    If you are looking for a new weighbridge, automation software, or equipment repairscontact the team at Weightron today.

     

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      Frequently Asked Questions

      What is a Weighbridge?

      A Weighbridge (US truck scale) is a large, low-profile scale used to weigh both road and off-road vehicles (rigid and articulated lorries, dumper trucks, vans etc) and their contents. The load carried by the vehicle is calculated by weighing the vehicle both empty and loaded. The main weighbridge deck structure can be constructed from steel, pre-stressed concrete or steel-concrete composite.

      What is a Pit-Mounted Weighbridge?

      Installed inside a pit, these weighbridges sit flush with the road surface. As they don’t require ramps, they take up less road surface compared to surface mount installations. Suitable for sites with restricted access.

      What is a Surface-Mounted Weighbridge?

      Installed above ground, these weighbridges incorporate steel or concrete ramps to allow vehicles to drive on and off. One advantage is that the ramps slow down vehicle entry speed. Less foundation works are required when compared with pit mount installations. Surface designs are suitable for temporary/portable installations when used with steel ramps.

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